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03/17/2025

FedEx Freight LTL Packing Guide

Ensure Safe and Secure Shipping

Stacked cardboard boxes in a warehouse setting, showcasing organized storage and shipping materials for logistics and inventory management.

When shipping Less-Than-Truckload (LTL) freight, proper packing is crucial to ensure your goods arrive safely and on time. LTL shipping involves transporting shipments that don’t fill an entire truck, typically weighing over 150 lbs, making it a cost-effective choice for businesses. However, because LTL shipments are handled multiple times—loaded, unloaded, and transferred between hubs—poor packing can lead to damage, delays, or unexpected costs.

Freight Sidekick provides seamless LTL shipping solutions, including services with FedEx Freight, a trusted carrier. Our team ensures your shipments meet all necessary guidelines for safe and efficient transport. In this article, we’ll walk you through the packing requirements for FedEx Freight shipments, recommend materials and methods, and share tips to avoid common pitfalls—all with Freight Sidekick’s expert support.

Freight Sidekick: Your LTL Shipping Partner

At Freight Sidekick, we specialize in LTL shipping, partnering with top carriers like FedEx Freight to deliver reliable solutions. From packing advice to arranging delivery, our experts are here to simplify the process, ensuring your shipment meets carrier standards and arrives intact. With competitive rates and personalized support, Freight Sidekick is your one-stop resource for LTL shipping.

What is LTL Shipping and Why Packing Matters

LTL shipping involves transporting goods that don’t require a full truckload. By consolidating multiple shipments into one truck, it offers affordability and flexibility. Unlike full truckload (FTL) shipping, LTL shipments experience more handling, increasing the risk of damage if not packed correctly.

  • Key benefits: Cost savings through shared space, adaptability for smaller loads, and a lower environmental impact.
  • Why packing matters: Proper packing shields your goods from vibrations, shifting, and impacts during transit while ensuring compliance with carrier rules to avoid delays or fees.

Packing Requirements for FedEx Freight Shipments

FedEx Freight has specific guidelines to ensure safe and efficient shipping. Freight Sidekick helps you navigate these requirements effortlessly.

Weight and Size Limits

  • Weight: Total shipments can weigh up to 15,000 lbs, with no single piece exceeding 4,000 lbs.
  • Size: Maximum length is 15 feet. Oversized or overweight items may require special arrangements.
  • Tip: Measure and weigh accurately. Freight Sidekick can assess your shipment and handle any special requirements for FedEx Freight.

Palletization

  • Why it’s encouraged: Palletizing streamlines handling and minimizes damage risk.
  • Recommended pallets: Use 40" x 48" GMA/CBA standard wood or plastic pallets. Avoid weak materials like corrugated or molded pulp.
  • Pallet condition: Inspect for broken boards or protruding nails to maintain stability.

Temperature Considerations

  • No temperature control: FedEx Freight cargo areas aren’t climate-controlled and may reach 30 degrees above outside temperatures in summer.
  • Tip: For sensitive items, use insulation or protective packaging. Freight Sidekick can recommend solutions tailored to your needs.

Liftgate Limitations

  • Capacity: Liftgates support up to 4,000 lbs, with a size limit of 78.75" x 30".
  • Risk of rejection: Exceeding these limits may cause issues.
  • Tip: Need liftgate service? Let Freight Sidekick know when booking, and we’ll arrange it for your FedEx Freight shipment.

Recommended Materials and Methods

Using the right materials and techniques keeps your shipment secure. Freight Sidekick can guide you based on your specific goods.

Pallet Types and Freight Boxes

  • Pallets: Choose sturdy wood or plastic pallets. For smaller loads, the FedEx Freight Box offers flat-rate pricing for shipments under 1,200 lbs.
  • Freight boxes: These enhance protection and simplify handling.

Packing Specific Goods

Tailor your approach to the item:

  • Bagged products: Stack in an interlocking pattern and secure with stretch film.
  • Drums: Place on pallets and use banding or stretch wrap.
  • Spools and reels: Apply blocking and bracing to prevent rolling.
  • Transit cases with wheels: Remove wheels or fasten to a pallet.

Securing Your Shipment for Transit

Proper securing prevents damage from movement or impacts. Freight Sidekick can advise on the best methods:

  • Foam cushioning: Absorbs shocks for fragile items.
  • Blocking and bracing: Stabilizes goods within packaging.
  • Banding: Secures items to pallets with metal or plastic straps.
  • Stretch wrap: Use 70-gauge wrap, overlapping pallet edges for full coverage.

Example: For fragile electronics, use foam inside boxes, stack on a pallet, and secure with stretch wrap and banding.

Marking and Labeling Your Shipment

Clear labeling ensures proper handling and timely delivery.

  • Forklift accessibility: Make labels visible with instructions like "Fragile" or "This End Up."
  • Special indicators: Use shock-watch indicators for fragile items (for info only, not guaranteed protection).
  • Tip: Apply labels on all sides for easy reading. Freight Sidekick can ensure your labels meet standards.

Tips to Avoid Common Packing Mistakes

Steer clear of these errors to protect your shipment and budget:

  • Inadequate packaging: Use robust materials and cushioning.
  • Inaccurate measurements: Double-check weight and dimensions to avoid fees.
  • Poor labeling: Ensure labels are clear and complete.
  • Skipping palletization: Palletizing reduces handling risks.

Conclusion

Packing your LTL shipment correctly sets the stage for a successful delivery with FedEx Freight. Freight Sidekick makes it easy by guiding you through every step—meeting size limits, palletizing effectively, securing your goods, and labeling accurately. Our expertise ensures your shipment arrives safely and on time, without the hassle.

Get Personalized Assistance

Get a quote today, call 877-345-3838 or email support@freightsidekick.com.

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